private void checkRailPosition(
List<RailState> railStates, SystemState state, List<Integer> nodes) {
for (RailState railState : railStates) {
Rail rail = railState.getRail();
double setpoint = railState.getRailWidget().getSetpoint();
double position = railState.getRailPosition();
double home = rail.getHomeDistance();
double tol = rail.getTolPlus();
switch (railState.getRailFlag()) {
case NOT_HOMED:
yellowFlag = true;
railState.setColor(GRAY);
break;
case HOMING:
if (position > home - tol && position < home + tol)
railState.setRailFlag(Equip.RailFlag.HOMED);
yellowFlag = true;
railState.setColor(WHITE);
break;
case HOMED:
yellowFlag = true;
railState.setColor(WHITE);
break;
case SEEKING:
if (position > setpoint - tol && position < setpoint + tol)
railState.setRailFlag(Equip.RailFlag.ACTIVE);
yellowFlag = true;
railState.setColor(WHITE);
break;
case ACTIVE:
railState.setColor(GREEN);
if (position < setpoint - tol || position > setpoint + tol) {
yellowFlag = true;
if (railState.getColor().equals(GREEN)) {
railState.setColor(YELLOW);
if (state.equals(SystemState.SYSTEM_STATE_RUN)) {
CanComm.sendSystemState(
SystemState.SYSTEM_STATE_RUN_PAUSE, Can.OpId.OPER_SET.ordinal(), nodes);
CanComm.setLightTower(Equip.LightTowerState.WARNING.getTower());
log.error("Rail out of tolerance (warning) band...");
}
}
}
break;
default:
break;
}
}
}
private void checkBeltSpeed(List<BeltState> beltStates, SystemState state, List<Integer> nodes) {
for (BeltState beltState : beltStates) {
// determine upper and lower thresholds for alarms and warnings
double setpoint = beltState.getBeltUnit().getSetpoint();
double processValue = beltState.getBeltSpeed();
double upperLimit = setpoint + beltState.getBeltUnit().getHiWarn();
double lowerLimit = setpoint - beltState.getBeltUnit().getLoWarn();
if (setpoint == 0.0) {
yellowFlag = true;
beltState.setColor(WHITE);
continue;
}
switch (beltState.getBeltFlag()) {
case OFF:
yellowFlag = true;
beltState.setColor(GRAY);
break;
case SET:
yellowFlag = true;
beltState.setColor(WHITE);
break;
case SEEKING:
yellowFlag = true;
if (processValue > lowerLimit && processValue < upperLimit)
beltState.setBeltFlag(GenFlag.ACTIVE);
beltState.setColor(WHITE);
break;
case ACTIVE:
beltState.setColor(GREEN);
if (processValue < lowerLimit || processValue > upperLimit) {
yellowFlag = true;
if (beltState.getColor().equals(GREEN)) {
beltState.setColor(YELLOW);
if (state.equals(SystemState.SYSTEM_STATE_RUN)) {
CanComm.sendSystemState(
SystemState.SYSTEM_STATE_RUN_PAUSE, Can.OpId.OPER_SET.ordinal(), nodes);
CanComm.setLightTower(Equip.LightTowerState.WARNING.getTower());
log.error("beltSpeed out of warning band: " + processValue);
}
}
}
break;
default:
break;
}
}
}
private void checkHeaterTemps(
List<ZoneState> zones, double heaterOutputLimit, SystemState state, List<Integer> nodes) {
for (ZoneState zone : zones) {
Unit unit = zone.getTopUnit();
double setpoint = unit.getSetpoint();
double lowerLimit = setpoint - unit.getLoWarn();
double upperLimit = setpoint + unit.getHiWarn();
double upperAlarm = setpoint + unit.getHiAlarm();
double lowerAlarm = setpoint - unit.getLoAlarm();
// test action with heaterFlag
switch (zone.getTopHeaterFlag()) {
case OFF:
zone.setTopColor(GRAY);
yellowFlag = true;
break;
case SET:
zone.setTopColor(WHITE);
yellowFlag = true;
break;
case POWER:
zone.setTopColor(WHITE);
yellowFlag = true;
if (zone.getTopPercentOP() < heaterOutputLimit) zone.setTopHeaterFlag(HeaterFlag.HEATING);
break;
case HEATING:
zone.setTopColor(WHITE);
yellowFlag = true;
if (zone.getTopTemp() > lowerLimit && zone.getTopTemp() < upperLimit) {
zone.setTopHeaterFlag(HeaterFlag.ACTIVE);
}
break;
case ACTIVE:
if (zone.getTopTemp() < lowerAlarm || zone.getTopTemp() > upperAlarm) {
redZone = true;
if (!zone.getTopColor().equals(RED)) {
zone.setTopColor(RED);
if (state.equals(SystemState.SYSTEM_STATE_RUN_STARTUP)
|| state.equals(SystemState.SYSTEM_STATE_RUN)) {
OvenManager.getInstance().startCooldown(LightTowerState.ALARM_COOLDOWN.getTower());
log.error(
"Zone: "
+ zone.getId()
+ " top heater out of alarm band: "
+ zone.getTopTemp());
}
}
} else if (zone.getTopTemp() < lowerLimit || zone.getTopTemp() > upperLimit) {
yellowFlag = true;
if (zone.getTopColor().equals(GREEN)) {
zone.setTopColor(YELLOW);
if (state.equals(SystemState.SYSTEM_STATE_RUN)) {
CanComm.sendSystemState(
SystemState.SYSTEM_STATE_RUN_PAUSE, Can.OpId.OPER_SET.ordinal(), nodes);
CanComm.setLightTower(Equip.LightTowerState.WARNING.getTower());
log.error(
"Zone: "
+ zone.getId()
+ " top heater out of warning band: "
+ zone.getTopTemp());
}
}
} else {
zone.setTopColor(GREEN);
}
break;
default:
break;
}
if (zone.isHeatZone()) {
unit = zone.getBottomUnit();
setpoint = unit.getSetpoint();
upperLimit = setpoint + unit.getHiWarn();
lowerLimit = setpoint - unit.getLoWarn();
upperAlarm = setpoint + unit.getHiAlarm();
lowerAlarm = setpoint - unit.getLoAlarm();
// test action with heaterFlag
switch (zone.getBottomHeaterFlag()) {
case OFF:
zone.setBottomColor(GRAY);
yellowFlag = true;
break;
case SET:
zone.setBottomColor(WHITE);
yellowFlag = true;
break;
case POWER:
zone.setBottomColor(WHITE);
yellowFlag = true;
if (zone.getBottomPercentOP() < heaterOutputLimit)
zone.setBottomHeaterFlag(HeaterFlag.HEATING);
break;
case HEATING:
zone.setBottomColor(WHITE);
yellowFlag = true;
if (zone.getBottomTemp() > lowerLimit && zone.getBottomTemp() < upperLimit) {
zone.setBottomHeaterFlag(HeaterFlag.ACTIVE);
}
break;
case ACTIVE:
if (zone.getBottomTemp() < lowerAlarm || zone.getBottomTemp() > upperAlarm) {
redZone = true;
if (!zone.getBottomColor().equals(RED)) {
zone.setBottomColor(RED);
if (state.equals(SystemState.SYSTEM_STATE_RUN_STARTUP)
|| state.equals(SystemState.SYSTEM_STATE_RUN)) {
OvenManager.getInstance()
.startCooldown(LightTowerState.ALARM_COOLDOWN.getTower());
log.error(
"Zone: "
+ zone.getId()
+ " bottom heater out of alarm band: "
+ zone.getBottomTemp());
}
}
} else if (zone.getBottomTemp() < lowerLimit || zone.getBottomTemp() > upperLimit) {
yellowFlag = true;
if (zone.getBottomColor().equals(GREEN)) {
zone.setBottomColor(YELLOW);
if (state.equals(SystemState.SYSTEM_STATE_RUN)) {
CanComm.sendSystemState(
SystemState.SYSTEM_STATE_RUN_PAUSE, Can.OpId.OPER_SET.ordinal(), nodes);
CanComm.setLightTower(Equip.LightTowerState.WARNING.getTower());
log.error(
"Zone: "
+ zone.getId()
+ " bottom heater out of warning band: "
+ zone.getBottomTemp());
}
}
} else {
zone.setBottomColor(GREEN);
}
break;
default:
break;
}
}
}
}
